Water Pump Thread Repair Drill Jig

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icb
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Z28DZ wrote: Mon Sep 26, 2022 5:31 am A printer is alien to me, but I have plenty of old pump cores. Is there a downside to installing the drill bushings in one and using it for a jig?
I think this is a great idea for those who can't or don't want to 3d print a guide. Should work fine!
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Tom
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icb wrote: Fri Aug 02, 2024 11:54 am
Z28DZ wrote: Mon Sep 26, 2022 5:31 am A printer is alien to me, but I have plenty of old pump cores. Is there a downside to installing the drill bushings in one and using it for a jig?
I think this is a great idea for those who can't or don't want to 3d print a guide. Should work fine!
Just be sure to install several centering/drill bushings in a few other holes to make sure the one you are drilling is centered over the hole.

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marlon
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What kind of inserts did you use?

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marlon wrote: Sun Nov 17, 2024 10:02 pm What kind of inserts did you use?
Part numbers from McMaster are in the first post of this thread :thumbup: :thumbup:

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marlon
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Tom wrote: Mon Nov 18, 2024 7:10 am
marlon wrote: Sun Nov 17, 2024 10:02 pm What kind of inserts did you use?
Part numbers from McMaster are in the first post of this thread :thumbup: :thumbup:

Haha thanks. I guess I should have read it more thoroughly :crazy: I made these little plastic drill bushings also.
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Last edited by marlon on Tue Nov 19, 2024 1:21 pm, edited 1 time in total.

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Tom
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I actually started with plastic drill bushings so thanks for posting. They do work, but very slightly less fool-proof if the broken bolt forces the bit off center.

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This is a great idea. What type of filament did you use?

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Cruise98 wrote: Fri Mar 13, 2026 5:46 pm This is a great idea. What type of filament did you use?
I print ABS by default, but for this, literally any filament other than TPU would be fine...

I end up printing drill jigs for just all sorts of things around the garage and house. Gives you CNC accuracy with a hand-held drill. :)

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I like the idea of jigs. It is almost impossible to keep things square without one.
Thanks.

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