Fixing Rear Defrost Grid
Posted: Mon Nov 07, 2022 8:07 pm
A few of the grid lines on my hatch defrost grid weren't working. Of course, I couldn't remember which few. Since the hatch was off the car for re-sealing (a separate post will eventually appear about that process), I made some 16AWG alligator clips, connected a battery to the terminal tabs at each side using those alligator clips, and probed for voltages.
My window tint had failed years ago, so I removed it long ago. This process won't work if your window is tinted since the tint is a film that completely covers the defrost grid.
The defroster draws 12A of current (according to the cheap multimeter I was using), so take care to avoid thin gauge wires and accidental fires.
I bought Permatex 09117 "Rear Window Defogger Repair". It contains a tiny tiny vile of conductive paint and quite a number of other things that you may or may not need, including a pouch of conductive adhesive for re-adhering loose defroster tabs.
I marked the breaks with a little arrow. There were three - two within the grid and one where a grid line meets the bus along the side. I marked other questionable-looking areas with a little dot. It looks like at some point in the last 23 years of owning this car I hauled something that rubbed against the glass.
The breaks (with the little arrows, above) are hard to identify visually. I also looked for worn looking spots (with the little dots, above). Those worn spots still conducted. My point is, you can't go by looks alone to identify breaks. You have to be methodical with a multimeter.
The Permatex kit includes a masking sticker, but regular masking tape works just fine.
The conductive paint is more orange than the golden defrost lines. I decided each repair should be 10-20mm (3/8" to 3/4" give or take) so the break is fully covered.
The above two photos show the same area. You can see the color of the paint.
The above photo is a more zoomed-out view of the repairs previously identified by little dots.
After the paint had time to cure (the instructions say 24 hours - use your judgement), I connected a battery again and probed for voltages. The conductive paint works great!
My window tint had failed years ago, so I removed it long ago. This process won't work if your window is tinted since the tint is a film that completely covers the defrost grid.
The defroster draws 12A of current (according to the cheap multimeter I was using), so take care to avoid thin gauge wires and accidental fires.
I bought Permatex 09117 "Rear Window Defogger Repair". It contains a tiny tiny vile of conductive paint and quite a number of other things that you may or may not need, including a pouch of conductive adhesive for re-adhering loose defroster tabs.
I marked the breaks with a little arrow. There were three - two within the grid and one where a grid line meets the bus along the side. I marked other questionable-looking areas with a little dot. It looks like at some point in the last 23 years of owning this car I hauled something that rubbed against the glass.
The breaks (with the little arrows, above) are hard to identify visually. I also looked for worn looking spots (with the little dots, above). Those worn spots still conducted. My point is, you can't go by looks alone to identify breaks. You have to be methodical with a multimeter.
The Permatex kit includes a masking sticker, but regular masking tape works just fine.
The conductive paint is more orange than the golden defrost lines. I decided each repair should be 10-20mm (3/8" to 3/4" give or take) so the break is fully covered.
The above two photos show the same area. You can see the color of the paint.
The above photo is a more zoomed-out view of the repairs previously identified by little dots.
After the paint had time to cure (the instructions say 24 hours - use your judgement), I connected a battery again and probed for voltages. The conductive paint works great!